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Process and Technology
The main task of this department is providing the design service and solving complicated technical issues from the field of the chemical technology.
The department is employing designers with the great professional experience in solving complicated technical issues on the field of the chemical technology. We are carrying our works out according to adopted norms, with government regulations and of the European Union and with engineering best practice.
 
 
 

PROJECTS OF REFINING – PETROCHEMICAL INSTALLATION

•    DRW distillation of crude oil, 
•    Hydrodesulphurization of diesel, 
•    Hydrodesulphurization of gasoline fraction, 
•    Reforming petrols, 
•    Synthesis of methylic - tert – butyl ether (EMTB), 
•    Recycling of the hydrogen sulphide by Claus method, 
•    Desulphurizing and after burning off the gasses after Claus process according to  Hydrosulfreen technology, 
•    Intensification of the installation of the extraction distillation of the secretion of butadiene from C4 fraction, 
•    Base of fuels with the protection against fire, 
•    The installation of composing and the shipment of biofuels, 
•    Petrol stations, 
•    Pipeline transport of petroleum and derivatives of petroleum, 
•    Filling terminal of petroleum products into rail tank wagons and automatic_tanks,
•    Storing and filling terminals of asphalt into rail tank wagons and automatic_tanks


 

HANDLING OF THE COMPLETION OF TECHNICAL DESIGNS OF ALL REFINING – PETROCHEMICAL INSTALLATION

•    Carrying out complete procedural and technological documentation of projects, 
•    Designing the modernization, the intensification and the extension of production installations and stock  - expeditionary terminals in bases of fuels, 
•    coordination of technical designs carried out by foreign contractors,
•    Giving an opinion on complete made documentation by foreign contractors, 
•    Giving an opinion concerning project offer for base projects of refining – petrochemical installation,  
•    Adapting technological-measuring outlines to domestic needs,
•    Building in new production installations into the existing structure of plants,
•    Analysis and expansion programs in refining – petrochemical industry, 
•    Programmatic – Spatial approaches of investment execution of tasks along with the assessment of the costs 
•    Analysis of operations of blow down gasses and flares, 
•    Analysis of securities against exceeding parameters, 
•    Encapsulation of the operation of the trade in hydrocarbons along with recovering or the recycling of mists
•    Reports of the environmental impact and projects from the scope of the environmental protection,
•    Complete manuals for the installation: technological, workplace instructions, instructions of the HSW, environmental protections, fire regulations, instructions of the use, instructions of the start-up, 
•    Study of threats and HAZOP operational capacities and projects from the procedural margin of safety,
•    Projects of the zone classification to threaten with the outburst, 
•    Documentation of the Chemical Rescue, Materials to the Plan of the Fire Defence,
•    Supervision documentation for UDT needs and ZDT, 
•    Design service of the completion of implementations and the modernization of refining-petrochemical installations and streamlining conclusions,
•    Updates of procedural documentation, technological-measuring schemes and the set of the instruction,
 
 
 

We participated in the installations, for which base projects were delivered by foreign reputed firms design as:

•    UOP - USA, 
•    LURGI - Germany, 
•    SNAMPROGETTI - Italy, 
•    KTI - Holandia / TECHNIP - Benelux, 
•    TECHNIP - Italy, 
•    Tecnimont – Italy,
•    WAESCHLE -Germany, 
•    FLUOR DANIEL - Netherlands.
 
 
 

Examples of this cooperation are the following:

•    partial technical designs for the installation: HOG-u, DRW VI, Reforming VI, Striping of Sulphated Waters (contaminated with sulphur), Claus, C5 -C6 Isomerization and the modernization and the intensification of the Installation of II Polypropylene.
•    Classification of potentially explosive zone for all installation in Polski Koncern Naftowy 
ORLEN S.A. 
While solving complicated design problems we are also drawing on experience of Scientific and Research Centres.
Good connexions and the long-term cooperation of our designers with recognized foreign and domestic companies and years of the own practice are a guarantor of terminations offered by us which can be adapted for requirements of the Customer.
We are possessing knowledge how to join the acquired knowledge and experiencing  with highest design technologies. We are designing the Draft, SmartSketch, PDS of Intergraph company, ChemCAD, the II Pro, PRO-MAX, Sulsin and the own software based on professional tools i.e. Microstation Power.
Exemplary references of Process – Technology Department concerning project execution 
1.    Project of the intensification of the Butadien installation II (Extraction Distillation of the C4 popirolytic fraction) in PKN ORLEN S.A. - Stage I and II intensification of the installation, increasing the production capacity and removing “bottlenecks” in the process (EPC realization, 2008),
2.    Technological project of the installation of II Claus (NG) of recycling of hydrogen sulphide gas (EPC realization, 2008-2009),
3.    projects of objects of the infrastructure of Paraxylene complex (2007-2008) in PKN ORLEN S.A.:
• installation of the new torch for the burn of blow down gasses for the d. C-11,
• node of degassing adsorbers  - Nitrogen Guard Bed NGB (EPC realization),
• node of adsorption of compounds of chlorine - Reformate Chloride Treaters (EPC realization),
• node of fractioning aromas (EPC realization),
• node of removing olefins - of Reduction Olefins Process (EPC realization),

4.    project of the modernization of the Oxidization of Asphalt - the II Stage, building of new stock of batch goudron, of product asphalt together with filling - expeditionary stations of asphalt to rail tankwagoons and automatic_tanks in PKN ORLEN S.A. (2001-2003)
5.    projects of the modernization and increasing the storage capacity and expeditionary in PKN ORLEN S.A. Stock Bases: in Gdańsk, Mościska, Świnoujście, Żurawica, Ostrow Wielkopolski (2004-2008) .
6.    project of construction of the Automatic Filling Station (ASN-5) of petroleum products to rail tankwagoons along with the installation of the recycling of mists VRU (2008), 
7.    projects of the expansion of storage containers and expeditionary for benzene, paraxylene, aromas and fuels and the modernization of storage containers of benzene, goudron, asphalt, petrol and fraction of BTX in PKN ORLEN S.A. (2005-2008),
8.    Design and turnkey construction of the installation of bioesters for on-line project and the shipment of biofuels in Stock Bases PKN ORLEN S.A.: Nowa Sol, Szczecin, Wrocław,  Sokolka, Ostrow Wielkopolski, Gutkow, Lublin, Bolesławiec, Olszanica (EPC, 2006-2008), 
9.    large technological projects installation of the recycling of hydrogen sulphide gas VII, VIII Claus and  installation of desulphurizing chimney Hydrosulfreen gasses I and II based on the licence of the Lurgi company, projects of the infrastructure of these installations and expansions of the magazine and the shipment of liquid sulphur in PKN ORLEN S.A. (1995- 2000),
10.    the base project, the building project and implementation plans for the structure of the installation of desalting of petroleum in KRNiGZ Dębno PGNiG S.A. (2006-2009),
11.    developing a conception and the technical project of the installation of the dosage of fuel additives to JET A1 fuel in order to fill in aviation fuel in  Automatic Station
12.    Modernization project of the installation of crude oil distillation DRW II in PKN ORLEN S.A. (1994-1995), 
13.    projects of the development of infrastructure for new installations of crude oil distillation DRW III i DRW VI in PKN ORLEN S.A. (1998-1999), 
14.    projects of the expansion of desalting node of the petroleum DRW VI in PKN ORLEN S.A. (2000)
15.    designs of installation the dosage of chlorine dioxide to cooling and industrial water in RN Gdańsk Grupa Lotos S.A (2004-2005),
16.    projects of the modernization of containers with diesel in Stock Base in Mościska (2007)
17.    project of the modernization of the dosage node of fuel additivies JET A-1 in PKN ORLEN S.A. (2006-2008) 
18.    projects of danger zone classification with the outburst for the majority of production installations in PKN ORLEN S.A. and IKS „Solino" S.A. , ZCh „Police", waste water treatment plant „Wodociągi Plock", 
19.    Project of heavy oil plant modernization in Elektrocieplownia Bydgoszcz (2006-2007), 
20.    projects of the optimization of the work installation: Extraction Distillation of Aromas, DRW II, DRW III, hygrogenation of PGH-1 and PGH-2 petrol (2005-2008), 
21.    Technical and Economical Assumption of New installation DRW construction in  RN Jedlicze (2007), 
22.    coordination of technical implementations of projects made by foreign contractors for the following installations: Isomerization of the C5 fraction - C6, III Polyolefins,  II Hydrogen production, Hydrodesulphurization of HON-VII diesels, HF Alkylation, Paraxylene. 
23.    coordination of base implementations of projects made by foreign contractors for the following installations: Desulphurization of hydrogenated steam-cracked naphtha (cracked petrol),  Claus VII, VIII, I, II, Hydrosulfreen, 
24.    reports of the environmental impact for getting the decision on environmental conditioning of investments carried out in PKN ORLEN S.A. (2004-2009).
 
 

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